PVC Mixer Mixing Machine Plastic Machine Extruder Machine Plastic Industry Automatic Feeding Dosing Mixing Conveying System for Spc Floor Extruder

SPC Flooring Production: Integrated Raw Material & Mixing System

Product Overview

MachTech provides a complete, high-precision engineering solution for the front-end of SPC (Stone Plastic Composite) flooring production. Our systems are specifically designed to handle the heavy mineral loads ($60%–80%$ Calcium Carbonate) and precise polymer blending required to produce high-quality, rigid-core flooring. From bulk storage to the final extrusion feed, we ensure every step is optimized for material integrity and batch consistency.

Step 1: Efficient Raw Material Handling & Dosing

The foundation of SPC quality lies in the exact ratio of Calcium Carbonate, PVC resin, and specialized stabilizers.

• High-Precision Dosing: Our system utilizes advanced load-cell technology to dose both bulk powders and micro-additives with an accuracy of up to $pm 0.2%$.

• Flexible Unloading Solutions: We offer cost-effective Manual Bag Dumping Stations with integrated dust collection, or optional Semi-Automatic Unloading to match your budget and labor requirements.

• Bulk Silo Management: Large-scale storage silos for PVC and CaCO3 feature Vibrating Cones and Pneumatic Massagers to ensure the consistent flow of high-density minerals.

• Dust Control: All unloading points utilize Spout Lock technology and integrated filtration to maintain a clean, safe working environment.

Step 2: High-Speed Thermal & Cooling Mixing

Before extrusion, raw materials must be physically modified through a precise thermal cycle to ensure the rigid core's stability.

• Homogeneous Blending: The high-speed hot mixer ensures PVC resins are perfectly coated with lubricants and stabilizers, followed by a cooling phase to prevent material degradation.

• Integrated Filtration: High-efficiency Filter & Electrical Fan units manage the high dust levels associated with heavy Calcium Carbonate handling during the mixing process.

3. Advanced Material Distribution & Extrusion Feed

Feeding the extrusion line requires a steady, non-segregated material flow to form the durable SPC base layer.

• Pneumatic Conveying

• Buffer Management: Automated Diverter Valves and Level Sensors synchronize the material supply across multiple extrusion lines simultaneously to prevent downtime.

4. Integrated Component Handling

SPC flooring is a multi-layer composite consisting of UV, wear, and decor layers.

• Auxiliary Support: Our system supports the logistical handling of wear-resistant materials and specialized additives using high-capacity Electrical Hoists.

• Liquid Injection Control: Dedicated dosing systems feature Heating Trace & Insulation to maintain consistent viscosity for precise injection into the mix.

PVC mixer machine for SPC floor

automatic feeding plastic extruder

dosing mixing conveying system

PVC Mixer Mixing Machine Plastic Machine Extruder Machine Plastic Industry Automatic Feeding Dosing Mixing Conveying System for Spc Floor Extruder Images